Rock Wool Production Line is a complete set of industrial equipment used for the manufacturing of rock wool insulation products, which are made from natural basalt or other mineral raw materials melted at high temperature and fiberized into fine mineral fibers. The rock wool production line is designed to carry out a continuous and automated process including raw material feeding, melting, fiber forming, binder spraying, fiber collection, curing, cutting, and packaging.
A typical rock wool production line includes raw material batching and feeding system, melting furnace, fiberizing system, binder and oil spraying system, collecting chamber, curing oven, cooling section, cutting and trimming system, dust collection system, and automatic packaging system, ensuring stable quality, high efficiency, and large-scale production of rock wool boards, slabs, or rolls.
|
ITEM |
GX-RW-6 |
GX-RW-10 |
GX-RW-15 |
GX-RW-20 |
GX-RW-30 |
|
Capacity, mt/year |
6,000 |
10,000 |
15,000 |
20,000 |
30,000 |
|
Workshop(L x W), m2 |
70x15 |
80x15 |
85x15 |
90x20 |
100x20 |
|
Dimension(L x W x H), m3 |
60x10x7 |
70x10x7 |
75x10x7 |
80x15x7 |
90x15x7 |
|
Weight, mt |
160 |
180 |
200 |
230 |
260 |
|
Power, kw |
350 |
450 |
630 |
800 |
950 |
|
Power Source |
220V/380V, 50Hz |
||||
Key Features of Our Turnkey Solutions:
Customized Layout Design: Optimized for factory space, workflow, and safety compliance.
Equipment Supply: Complete supply of high-quality furnaces, fiberizing systems, forming lines, curing, cutting, and packing machines.
Professional Installation & Commissioning: Experienced engineers handle on-site setup and ensure smooth production from day one.
Staff Training & Support: Operator training, maintenance guidance, and remote technical support.
Quality & Performance Guarantee: Ensures the production line delivers consistent panel density, fire resistance, and thermal insulation.
Our turnkey rock wool production line solutions provide a complete package from layout design to equipment supply, installation, commissioning, and staff training.
With our turnkey service, clients receive a fully functional production line ready for immediate operation, minimizing installation risks and production downtime.
Our turnkey approach ensures that you can start producing high-quality rock wool panels efficiently and reliably without the need to manage multiple suppliers or complex installation logistics.
Q1: How long does installation take?
A: Installation time depends on the production line capacity and site conditions. A typical 5 t/h line takes 3–6 months from delivery to commissioning.
Q2: What is the energy consumption per ton of rock wool?
A: Energy consumption varies by furnace type, line capacity, and automation. Typically, a modern line consumes 200–300 kWh per ton.
A:
Daily: Check furnace temperature, conveyor alignment, and fiber distribution.
Weekly: Inspect fans, motors, and hydraulic systems.
Monthly: Lubricate bearings, check all belts and rollers.
Quarterly: Full inspection of the fiberizing system, forming, curing, and cutting units.
Q4: What are common production issues and solutions?
Uneven mat thickness: Adjust linear pendulum speed or fiber distribution settings.
Panel bonding issues: Check adhesive application system or curing temperature.
Excess dust in line: Inspect fiberizing furnace and ventilation filters.
Frequent downtime: Ensure preventive maintenance schedule is followed.
Q5: Can the line produce different panel widths or densities?
A: Yes, our lines are flexible and can be adjusted for various panel thicknesses, densities, and widths without stopping the production line.
Q6: What kind of raw materials can be used?
A: Primarily basalt, slag, or other mineral fibers.
Q7: What technical support is available after installation?
A:
Remote support 24/7 for troubleshooting.
Periodic on-site inspection by our engineers.
Spare parts guidance and training for your operators.
In November 2025, a 1.8m cupola furnace rock wool production line was successfully commissioned in Turkey.
In October 2025, the second rock wool production line installation for the DoorHan project in Russia was carried out as part of the client’s capacity expansion plan.
In September 2025, a rock wool blanket rolling machine was successfully supplied and installed for a customer in India.
In July 2025, a 2.4m rock wool production line was officially commissioned in Guangdong, China.
In March 2025, a rock wool production line was successfully commissioned in Uzbekistan.
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Hebei Guangxing Machinery Technology Co., Ltd (Guangxing), established in 1987, is one of the leading Rock Wool Production Line Supplier China and manufacturers of EPS, PU/Phenolic/Rock/Glass wool insulation panel production equipment. Guangxing enjoys a strong reputation both domestically and internationally and holds CE and ISO 9001:2008 certifications, with over 20 patents.
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